How can I estimate the reach and vertical travel for an industrial manipulator or torque arm?

Arm Reach Range

For GCI manipulator arms, the working reach range is estimated between 40% and 90% of the total reach. The furthest reach (90%) considers that the arm should not be fully extended to avoid locking it at the articulation joint. The minimum reach (40%) accounts for the space required for the arm to fold up.

Example layout demonstrating the reach capabilities for an 8′ manipulator arm or torque reaction arm

Arm Vertical Range

Vertical travel is estimated at half of the total reach. A 10′ manipulator arm will have approximately 5′ of vertical travel. Any of our carbon fiber arms will be a bit less due to an extension between the articulation joint and the power arm.

The maximum vertical travel of an arm system is 6’, even for an arm with 20’ of reach. A stacker-style system can be used for up to 12’ of vertical travel.

Specs for Specific Models

The reach and vertical range for specific lift assist and torque reaction systems are listed on the product line pages.

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What Our Clients Say

Our new GCI manipulator arm has been a great addition to our operation. It safely and efficiently handles 8-, 10-, and 12-inch Alpha valves without slowing down production. The installation also allowed us to reorganize the area — creating more room, reducing clutter, and enabling Alpha valve assembly in two separate work cells. This added flexibility really helps when we’re running large orders of 4- and 6-inch Alpha valves.

- Safety Engineer in Valve Manufacturing

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