Hook-mounted Custom Vacuum Gripper for Vehicle Oil Pans

The client needed an end of hook vacuum lifting system that could safely handle multiple part models and orientations while allowing the operator to adjust the center of gravity during handling.

GCI designed a custom vacuum system with adjustable vacuum cups so the tooling can approach and grip parts from either side depending on their orientation. Operator controls include vacuum on and off along with center of gravity adjustment to the left or right. Electric vacuum sensors with reduced hysteresis provide responsive vacuum monitoring, while separate visual indicators show the status of each of the two vacuum zones.

A load cell provides an additional safety measure by preventing the operator from releasing the part while the system is supporting its weight. The system also includes vacuum gauges and a separate load cell indicator to give the operator clear feedback while handling the part.

The finished system provides flexible part handling while incorporating multiple layers of vacuum monitoring and release protection.